Formula sae final report free download as pdf file. Competition points rules the design of the whole fsae car is regulated by the fsae rules that exists to maximize the safety of the vehicle not only for the driver but for the pedestrians as well. Exhaust and muffler design of a formula sae car free download as powerpoint presentation. The wheelbase of the car is 1550 mm and tire radius of turn to be used is 4. The excel cost detail sheets must be submitted under a single file. Pats corner design reports formula student germany. Finite element analysis showed that triangular pockets provided the greatest strength with the least amount of deflection. Summation of all the parts produced for the fsae competition. The final design included a single three phase electric motor capable of up to 100kw peak with a limited slip differential, and a mass reduction of almost 45% over the previous powertrain, meeting the mass goal.
Fsae design event scoring some insight into the process the design and developmental process of a fsae car is a complex process. Formula sae paddle shift system ucf department of eecs. A project presentation on design and analysis of knuckle and hub of fsae race car submitted to university of mumbai in partial fulfillment of the requirement for the degree of bachelor of engineering mechanical submitted by 1. The following report will detail background information regarding a cars cooling system, a description of conceptual designs, the final design process, the test procedures and finally sample results produced via testing. Short, sweet, and touches on everything you need to know. B if you have experience with adamscar, you may be able to follow these more concise steps. Fsaea cost event captain 20present team swinburne 2010, 2011. Another goal is to implement the testing procedure as standard. The goal for this project was to design a steering system for the 2006 fsae car to address all the shortcomings of previous designs, yet retain the low cost, manufacturability, and low weight.
The purpose of this mqp was to design and manufacture a new frame and suspension for use in the 2018 fsae competition. The most pressing system that needed to be redesigned was the intake from the previous mqp. Parts redesigned three major parts needed to be redesigned on the 2009 fsae racecar. However, teams are permitted to make changes related to cost in accordance with the business. After several iterations the result of the final upright was 1. In the final sections of the report the manufacturing of the pedal box and rotors.
The final part that was redesigned was the front hubs for the car. Formula racing at uc davis is a student design team challenged to design, build, and race a formula style electric vehicle for the 202014 fsae competition. The excel cost detail sheets must be submitted under a single file name. Design and optimization of an fsae frame, suspension, and.
Pdf baja sae utep 2014 design report team jaabaz, vit. In performing the testing and design, my laboratory partner and i. The final design was a tubularframed and skinned cart with a flat wooden umatic casters. Report of student formula project tohoku university. The purpose of this paper is to design and develop a formula student frame, according to the sae regulation. Exhaust optimization for viking motorsports formula sae.
Rit formula sae data acquisition system preliminary design report dr. Sae international s collegiate design series cds competitions take students beyond textbook theory by enabling them to design, build, and test the performance of a real vehicle and then compete with other students from around the globe in exciting and intense competitions. The purpose of this project was to design and produce the pedal box assembly for the electric formula sae racecar teams 2016 racecar. Final project report mech 5220 virtual prototyping spring 2010. With the current system failing to meet fsae regulations and lacking in rigorous engineering design, the team is tasked with researching, designing, and manufacturing header and muffler components with. Final report on design method, manufacture and testing of the 2017 fsae chassis. The electronic copies of the cost report must be submitted as ebom with 1 x ms excel file and 1 x pdf and excel formats per dr1. To complete this project, a working 3d model and corresponding blueprints were created. Formula sae fsae is a worldrenowned collegiate design competition that allows engineering students an opportunity to gain valuable experience designing, engineering, and fabricating an openwheel racecar. This cannot be reiterated enough, especially in the design competition.
Formula sae final report steering auto racing scribd. Design and optimization of the steering system of a formula. At the end of the report the design group has included a section of. Steering system and suspension design for 2005 formula. Geometry of final suspension design shown in solidworks. Design and optimization of the steering system of a. Baja sae utep 2014 design report team jaabaz, vit university. It is important for student formula car to be easy to grasp the size of the car because this competitions course has a lot of tight corner. Suspension the first step to designing the suspension is picking out the ideal set up. The final design used triangular pockets to lighten the upright.
Students are tasked with designing and fabricating a vehicle that can be sold to a manufacturing rm for mass production and targets the weekend autocross racer. J2025 screening of design report and design spec sheet refer to rule 11 of 20 fsae j even if the design report and design spec sheet are submitted prior to the due date, the prescreening procedure may determine these items to be unacceptable for the design session to be held during the competition. The final version of the cost tables incorporating this information shall be issued in the middle. Msc simcompanion using the special fsae database with md. During the design phase of the 2002 fsae vehicle safety, durability, and maintainability were placed as top priorities. Exhaust optimization for viking motorsports formula sae team. Actually since 1981, sae international has held formula sae as a practical. Report of student formula project shigenori hashida tohoku university formula team abstract. By this approach, we aimed to have high driving ability. Each subteam should in some way tie into the cars overall design goal. The formula sae competition is organized by the society of automotive engineers. Aug 18, 2017 design and analysis of knuckle and hub of fsae race car 1.
Design and analysis of knuckle and hub of fsae race car 1. Design and fabrication of the 2009 formula society of automotive. We were able to obtain a free copy of lotus suspension analysis software from lotus engineering. The design judges have already seen your vehicles resume in the form of your design report.
The degree of success of the final design will be evaluated based on how well it. Race report formula sae, 811 may 20, brooklyn, michigan. The 20 11th student formula sae competition of japan local. The judges always ask us about the goals of the car. The following report will detail background information regarding a cars cooling system, a description of conceptual designs, the final design process, the test procedures. This tool was used to optimize the geometry as shown in figure 1. Also required for assembly is the thrust washers and bearings, which can mostly be purchased as catalog items see the m021dhu general fact pdf file and the 012000 general fact pdf file, as well as journal pins, and drop pins.
Those years of experience have provided the team with many lessons in the art and science of race car design, from which many successful vehicles have been produced. Design of the university of akrons 2015 fsae electric vehicle braking system. The 20 11th student formula sae competition of japan. Auburn university 2010 baja sae suspension tripp schlereth stephen sparks abstract suspension design is one of the most complex systems on a baja sae vehicle. The engine block contains a six speed sequential transmission that is normally shifted using the foot of the motorcycle driver. The electronic data file shall be submitted in the. Introduced in 20, formula sae electric allows the development of fully electric vehicles within the fsae framework. Report of student formula project shigenori hashida tohoku university formula team abstract in 20, tohoku university took part in student formula japan for the first time and entered the electric car class, which is established this year. Formula sae is an international collegiate student design competition. This is your design, this car is the one that matters, you either know it or you dont. The content of the paper contains a series of results obtained from frame loads at. The final task of this objective was to create subroutines for the software program of the first objective to have the hc11 send a message to the pc if the measured temperature went outside the stated limits. Exhaust and muffler design of a formula sae car horsepower.
The final step was manufacturing and assembling all the components together. Design and analysis of knuckle and hub of fsae race car. Design of the university of akrons 2015 fsae electric. Using the special fsae database with md adamscar 2010. Meeg 402010 chassis design report 2017 fsae senior design. Fsae 2015 chassis and suspension final report fiu department. I think the two books generally held as the fsae bibles are tune to win and racecar vehicle dynamics. Solidworks file used in conjunction with the roll ride.
Those are like suicide in the design event and report. Steering system design for an fsae car illinois institute of technology 9 2016 endurance event 300 fuel economy event 100 total 1,000 table 1. We came to the conclusion that in order to design and manufacture a car suitable for an international competition, we need at least a years time. University of alberta design report introduction the university of alberta has been a competitor in the formula sae competition since 1999. Challenges challenged with 5v output of tivac development board o swapped mcu to arduino uno challenged with learning how to properly create a schematic on eagle with no library files for some parts o had to create the. The terrain that must be covered is extreme and the horsepower is limited.
Design of a suspension system for a formula student. Development of the 3d model allows for many aspects of the final design to be tackled. J201947 scoring of the cost report refer to formula sae rules 2019 s. Mech 460 final design report 2006 formula sae chassis design queens university department of mechanical engineering advisor. This must to include oneinch travel in ounce and onej inch travel in rebound with the driver seated. The pins can be manufactured elsewhere and cost outlined as per the sae.
Own every design on the car and understand why it truly designed that way. Rit formula sae data acquisition system preliminary design report. As a result, out of the numerous countries in which fsae competitions are conducted, we chose italy as the event dates gave us just the right amount of time. Teams use vehicles powered only by electrical motors and compete in static and dynamic events such as design, presentation, cost, acceleration, skidpad, autocross, endurance, and efficiency. The chosen project is based on the redesign of the steering and suspension system the for university of southern queenslands 2008 formula sae society of automotive engineers or. This design allows for the lower aarms to be much longer than the upper aarms, as specified by the suspension team. Jan 18, 2019 the cost tables need to be entered in the report, the team shall appraise the cost of these items and identify them clearly in the cost report e. Design of the university of akrons 2015 fsae electric vehicle braking system nicholas d. The aim of university of utahs formula u team is to design, engineer, and fabricate. Rit formula sae data acquisition system preliminary design. Your feedback will be important as we plan further development of our repository. Fsae design judging a student guide for understanding the process during design judging your team will be interviewed. The engine block contains a six speed sequential transmission that is.
Through analysis of the car entered in the 2016 competition, research, feedback from the previous designers, and critiques from the competition judges, optimized designs were developed. Pdf the entire process of designing the frame of formula student for student formula team fin racing team from university of kragujevac. This report presents a design of a temperature measurement and display system that incorporated the motorolla 68hc11 microcontroller, simply referred to here as the hc11. University of maine formula sae 20112012 engine design report abstract formula sae is an international design competition held annually by the society of automotive engineers. Submitted to the faculty of worcester polytechnic institute in partial fulfillment of the requirements for the degree of bachelor of science by. This final report is brought to you for free and open access by the. Pdf this was the design report of our teams project designing and manufacturing single seat offroad racing vehicle.
Rcvd is a little too much, and is considered advanced materials although very, very good for suspension and handling. The cost judges shall reevaluate the cost report and deduct points appropriately. Final layout drawings of system and subsystems 3 3. All of the engineering drawings, computer programs, formulations, design work, prototype development and testing reported in this document are. Steering system and suspension design for 2005 formula saea racer car a dissertation submitted by cristina elena popa in fulfilment of the requirements of courses eng4111 and 4112 research project towards the degree of bachelor of engineering mechanical submitted. First, it is critical that the air be delivered to the engine efficiently and mixed properly with fuel. Design of the wufr19 fsae suspension semantic scholar. We chose chain drive system as a final drive because this is simpler and.
As shown in figure 1, the design included a temperature sensor connected to one of. University of southern queenslands 2008 formula sae society of automotive. To begin the improvement process, the calibration file for f was examined. Redesign of an fsae race cars steering and suspension system. The car design drives final cost engineering design is about tradeoff analysis. Design of formula sae suspension theory in practice. This dissertation reports an educational exercise and has no purpose. A project presentation on design and analysis of knuckle and hub of fsae race car submitted to university of mumbai in partial fulfillment of the requirement for the degree of. This report will cover the details and rationale for the teams design, the. In keeping with rit fsaes tradition of innovation, competitiveness, and quality in. This design made use of the hc11s analogtodigital ad converter and the serial subsystems.
Solidworks file used in conjunction with the roll ride spreadsheet and an online analysis tool. Formula sae is a student design competition organized by sae international. The report soft copy excel format one file only use templates available from saei and pdf format. The university of maine has prepared a formula style car featuring a chromoly space frame. Design and optimization of a fsae vehicle a major qualifying project report. Redesign of an fsae race cars steering and suspension. Alan nye coordinatorfaculty mentor justin lachausse project leader.
1400 867 850 601 814 1622 1691 1630 1682 328 1093 570 1352 124 1090 772 34 1270 380 1331 1410 1457 808 691 636 1369 847 47 400 1089 852 836 1153 1123 696